The use of ‘Fluid-Bed’ technique on industrial scale, has been considerably on the increase, specially for drying, cooling, calcination, agglomeration, combustion and in many other unit operations, due to its manifold advantages. Hallmark Engineers among the most trusted firms, engaged in manufacturing, supplying and exporting Fluid Bed Dryer Manufacturer in Mumbai.
Compared to conventional batch and other continuous drying method, Fluid-Bed technology offers several advantages such as, no product lump formation / caking, no particle overheating/ cooling, a well defined product residence time, uniform product quality, better energy economy due to lower specific heat requirements etc.
In ‘Fluid-Bed” the material is suspended in an upward moving hot-air and the mass behaves like a boiling fluid after “Fluidization”. Hallmark Engineers are the Fluid Bed Dryer Manufacturer in Mumbai.
Thus Fluidization is basically a state of dynamic balance of solids in fluid. Quantity of fine solids in a form of bed are placed on a distributor plate and hot air is passed slowly.
The Fluid Bed Dryer consists of a stainless steel chamber with a detachable, frequently perforated, bottom that is referred to as the bowl. The air enters the container through the perforated bottom, where heaters raise the temperature of the inside air. After that, the heated air is filtered before passing through the material's bed. An attachment for a fan is possible within the system. We are the Fluid Bed Dryer Manufacturer in Mumbai. The air flow direction is initiated and monitored by the fan. In addition, the machine's temperature and air flow can be controlled.
When air moves through the Fluid Bed Dryer bag, the powder particles begin to move in a turbulent manner. Because it is constantly exposed to dry air, the material becomes dry inside. Once more, the material that leaves the system is filtered.
Hallmark Engineers is a well-known manufacturer and exporter firm of Fluid Bed Dryer Manufacturer in Mumbai. Wet-bulb temperature is used to process materials that have been dried at a constant rate. This interaction guarantees that the fixings dried through this cycle to low dampness content, under moderately low temperatures. One can achieve high drying results by installing the heat exchanging tubes or panels, which cover 80% of the heat exchange process. The Fluidised Bed Dryer only needs a small amount of gas because it has a large heat exchange area inside. Each piece of system equipment used in the system is reduced in size to address this issue. We are the Fluid Bed Dryer Manufacturer in Mumbai.
In compliance with cGMP guidelines
Modular Design
Uniform Drying with reducing Drying time
Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
Online Sampling Device
Fully Automatic Operation through Programmable Logic Controller (Optional)
Product Container with Stirrer (Optional)
Flameproof Construction (Optional)
The heat rate is extremely high and the temperature is evenly distributed throughout the product in a Fluid Bed Dryer. Reduced drying times result in high production rates. Hallmark Engineering is known as a leading manufacturer of Fluid Bed Dryer in Mumbai. The physical and chemical properties of the product are not generally affected because the product is in close contact with the drying air at a low temperature for a brief period of time. As a result, the dryer can be used effectively for heat-sensitive products. During the drying process, there is little lump formation or case hardening because the product is constantly moving.
| Models | MEFBD 15 | MEFBD 30 | MEFBD 60 | MEFBD 120 | MEFBD 200 | MEFBD 300 | MEFBD 400 | MEFBD 500 | MEFBD 600 |
|---|---|---|---|---|---|---|---|---|---|
| Container Gross Volume Ltr. | 46 | 71 | 142 | 280 | 475 | 650 | 870 | 1055 | 1350 |
| Max. Batch Capacity (0.5 bd) Kg | 10 to 15 | 20 to 30 | 40 to 60 | 80 to 120 | 160 to 200 | 200 to 300 | 300 to 400 | 400 to 500 | 500 to 600 |
| Blower Motor HP** | 5 | 7.5 | 10 | 20 | 25 | 30 | 40 | 50 | 57,960 |
| Air Flow(CFM) ± 10 % | 430 | 706 | 1060 | 1880 | 2590 | 3235 | 3825 | 4000 | 4705 |
| Steam Pressure (Kg/cm2) | 3.5 | ||||||||
| Steam Consumption (Kg/Hr) | 30 | 50 | 80 | 140 | 216 | 250 | 288 | 344 | 384 |
| Electric Heater (KW) | 20 | 20 | 36 | 60 | N.A. | N.A. | N.A. | N.A. | N.A. |
| Compressed Air Pressure (bar) | 6 | ||||||||
| Drying Temp (°C) | 35-80 | ||||||||
| Power Supply | 415 V ± 10 %, 3 Phase, AC | ||||||||
| ** The blower motor of higher capacity will be required in machine if supplied with HEPA, Scrubber & ducting length above 5 meters. | |||||||||